viav vias - hom iav zog lub tshuab
Lub turntable - hom iav txhaj tshuaj blasting ntxiv dag zog lub tshuab integrates txoj kev xav ntawm hlau qaug zog, mechanical tsim qauv, thiab cov txheej txheem kev lag luam tshiab kawg. Nws piav qhia tias vim li cas lub turntable - hom iav ntxiv dag zog tuaj yeem dhau los ua cov cuab yeej tseem ceeb hauv kev tsim cov khoom siv siab - precision gears rau kev xa tsheb, kev tsim kho tshuab, thiab lwm yam.
Rotary Rooj iav txhaj tshuaj Peening Strengthening Tshuab: Ua hauj lwm txoj cai thiab Core Advantages Analysis
I. Kev Taw Qhia
Nyob rau hauv lub tshuab kis tau tus mob ntawm lub tsheb gearboxes, aircraft engine, thiab hnyav - tsheb thauj mus los, lub zog tsis tsuas yog yuav tsum tau tiv thaiv tsis tshua muaj kev cuam tshuam kev thauj mus los tab sis kuj yuav tsum tau xyuas kom tsis txhob qaug zog tawg thaum lub sij hawm ntau lab lub voj voog nyob rau hauv alternating kev ntxhov siab. Tsob ntoo deburring lossis kev tu saum npoo tsis tuaj yeem ua tau raws li qhov yuav tsum tau ua. Lub rooj sibtham tua peening ntxiv dag zog lub tshuab, los ntawm kev siv lub siab -ceev projectile ntws los ua "txias txoj kev ua" ntawm lub iav nto, yog cov txheej txheem tseem ceeb cov cuab yeej uas muab lub zog "anti-cov pob txha qaug zog".
II. Txoj Cai Ua Haujlwm: Precise Coordinated Rotation and Revolution
Lub ntsiab lus tseem ceeb ntawm lub turntable - hom iav ntxiv dag zog lub tshuab rub kev tshoov siab los ntawm txoj cai ntawm kev txav ntawm lub tshuab planetary iav. Los ntawm kev sib koom ua ke ntawm "kev sib hloov" thiab " kiv puag ncig", txhua tus hniav nto, cov hniav hauv paus hniav, thiab lub ntsej muag kawg ntawm lub zog tuaj yeem raug cuam tshuam los ntawm kev sib txuam thiab tswj tau.
1. Dual-axis compound motion mechanism (niam-me nyuam turntables)
Cov cuab yeej yog tsim los ntawm ob lub ntsiab mechanisms:
Lub ntsiab rotating platform (rotating disc): Raws li lub platform tseem ceeb, nws ua kev sib hloov stepwise nyob rau hauv lub tsav ntawm lub indexing mechanism. Nws faib thaj chaw ua haujlwm rau hauv thaj chaw ua haujlwm sib txawv, feem ntau suav nrog thaj chaw thauj khoom, thaj chaw ejection, thaj chaw cais, thiab thaj chaw tawm.
Me me rotating platform (planetary worktable): ntsia rau ntawm lub loj rotating platform, nws rotates ntawm kev kub ceev nrog rau lub loj platform lub kiv puag ncig.
2. Lub voj voog ua haujlwm plaub kauj ruam
Kev Thauj Khoom thiab Clamping: Ntawm qhov chaw thau khoom, tus neeg teb xov tooj lossis tus neeg hlau caj npab nruab cov iav mus rau qhov khoom siv ntawm lub rooj me me. Lub sijhawm no, thaj chaw ejection tab tom ua haujlwm ntxiv yam tsis muaj kev cuam tshuam.
Stepwise positioning: Lub turntable loj tig los ntawm lub kaum sab xis (xws li 45℃lossis 60 degree), xa cov iav kom ua tiav rau hauv lub kaw lus ejection chamber.
Enhanced Ejection: Qhov no yog cov txheej txheem tseem ceeb. Tom qab lub iav nkag mus rau hauv ejection cheeb tsam, lub me me turntable tsav lub iav tig. High-Speed shot blasting li ntsia ntawm tej kaum sab xis (feem ntau nyob rau sab saum toj thiab sab) yuav eject steel pob nrog ib txoj kab uas hla ntawm 0.3mm mus rau 1.5mm ntawm qhov pib ceev ntawm 70-100 m/s nyob rau hauv ib tug kiv cua-zoo li tus qauv. Vim lub iav qhov kev sib hloov, cov projectiles tuaj yeem npog thaj tsam kev ntxhov siab xws li cov hauv paus hniav uas tsis muaj qhov muag tsis pom.
Kev noj cov khoom siv: Tom qab qhov kev txhawb nqa tiav lawm, lub ntsiab rotating platform nce mus rau pem hauv ntej dua, tso cov txheej txheem ua haujlwm tawm ntawm qhov chaw ejection thaum lub zog tshiab tau pub rau hauv, yog li ua tiav "tsis yog{0}} nres" ncig ua haujlwm.
3. Txhim kho Mechanism: Los ntawm Kev Tu Kom Zoo Rau "Forging"
Tsis zoo li cov tshuab ntxhua khaub ncaws zoo tib yam, lub hauv paus ntawm lub tshuab txhim kho yog nyob hauv kev tswj hwm. Nws siv high - projectiles ceev los cuam tshuam rau saum npoo ntawm lub zog, ua rau cov yas deformation ntawm cov hlau nto. Cov txheej txheem no ua rau ob qho kev hloov pauv tseem ceeb:
Dislocation proliferation: High-Density dislocations yog tsim nyob rau hauv cov hlau lattice, uas ua rau cov nplej nplua nuj tsim thiab txhim kho qhov hardness.
Residual compressive stress: Cov txheej txheej saum npoo sim nthuav tawm sab nraud tab sis raug txwv los ntawm cov txheej hauv elastic matrix, yog li tsim "txheej txheej kev ntxhov siab" ntawm txheej txheej. Qhov kev ntxhov siab no tuaj yeem tiv thaiv qhov teeb meem "kev ntxhov siab tensile" tsim thaum lub sijhawm ua haujlwm ntawm lub iav, cuam tshuam qhov pib tawg.
III. Core zoo ntawm kev siv
Piv nrog rau cov tsoos crawler- hom lossis ib zaug -chaw nres tsheb- hom txhaj tshuaj blasting tshuab, cov qauv turntable qhia tau qhov zoo ntawm qhov tsis zoo nyob rau hauv siab - kawg iav ua.
Kev sib tsoo xoom thiab kev ncaj ncees ntawm qhov chaw siab (tsis yog -kev ua kom puas tsuaj)
Qhov no yog qhov tseem ceeb tshaj plaws ntawm cov qauv turntable. Nyob rau hauv lub crawler - hom txhaj tshuaj blasting tshuab, iav yob thiab sib tsoo nrog ib leeg. Txawm hais tias qhov ua tau zoo yog qhov siab, nws muaj peev xwm ua rau cov hniav ua tiav zoo heev (knock raug mob), thiab tseem ua rau kev khawb ncaj qha.
Cov khoom siv turntable siv fixture positioning. Txhua lub iav tau muab tso rau ntawm nws tus kheej rau ntawm lub rooj me me, thiab lawv raug cais tawm ntawm ib leeg thaum ua haujlwm yam tsis muaj kev sib cuag. Qhov no tsis tsuas yog tiv thaiv qhov tseeb qhov tseeb ntawm lub zog tab sis kuj tseem ua rau "lean" ntau lawm ntawm - nqi workpieces.
2. Cov txheej txheem sib xws thiab tswj kom muaj nuj nqis
Cov lus teb- cov khoom siv feem ntau yog nruab nrog PLC siab heev thiab kev saib xyuas, uas tuaj yeem ua tiav cov txheej txheem siab heev.
Almen arc qhov siab tswj: Los ntawm kev kho lub cev muaj zog ntawm kev txhaj tshuaj blasting tshuab (kom tswj cov tshuaj tsuag nrawm) thiab qhov qhib qhov rooj ntawm qhov chaw txhaj tshuaj (kom tswj tus nqi ntws), lub kaw lus muaj peev xwm tswj tau qhov siab ntawm arc. Piv txwv li, lub iav ntawm cov kis tau tus mob feem ntau xav tau qhov siab arc kom ruaj khov nyob rau hauv thaj tsam ntawm 0.35mmA - 0.5mmA.
Kev pov hwm kev pov hwm: Kev sib hloov ceev ntawm lub me me turntable yog precisely matched nrog lub sij hawm dhau los ntawm kev txhaj tshuaj blasting ntaus ntawv, xyuas kom meej tias qhov kev pab them nqi ntawm cov hniav hauv paus cheeb tsam yog tsis tsawg tshaj li 200%. Qhov no txhais tau hais tias lub iav nto tau ua kom muaj zog tag nrho, tshem tawm tag nrho cov kev ntxhov siab uas tshwm sim los ntawm cov cim ua tiav.
3. Ua tau zoo pellet ncig thiab kev faib tawm
Txhawm rau kom ntseeg tau qhov sib xws ntawm "kev cuam tshuam quab yuam", cov cuab yeej siv lub rooj sib txuas feem ntau suav nrog kev ua haujlwm zoo pellet purification system.
Cua xaiv thiab tshuaj ntsuam xyuas: Cov khoom siv rov qab siv cov khoom siv hlau los ntawm cov ntsia hlau conveyor thiab lub thoob of elevator. Cov khib nyiab thiab plua plav raug tshem tawm los ntawm lub tshuab cua sib cais, thiab tom qab ntawd cov khoom sib xws thiab tsim nyog tau raug xaiv los ntawm lub siab - qhov screen precision.
Qhov tsis tsim nyog projectiles raug tshuaj xyuas los ntawm lub vijtsam vibrating kom ntseeg tau tias muaj kev cuam tshuam zoo sib xws.
Technical kom zoo: Qhov no tiv thaiv cov ntse projectiles los ntawm khawb qhov saum npoo ntawm lub zog, kom ntseeg tau tias lub zog kinetic ntawm txhua qhov cuam tshuam tseem nyob hauv qhov kev teev tseg.
4. Yooj yim tsim qauv thiab sealing kev ua tau zoo
Cov cuab yeej siv turntable niaj hnub suav nrog cov chaw ua haujlwm cais tawm tshuab. Los ntawm kev teeb tsa cov chaw tso tawm, chaw nres tsheb sib cais, thiab chaw thau khoom / tshem tawm, thiab sib txuas nrog cov ntaub thaiv mos, cov xau ntawm qhov projectiles tau zoo tiv thaiv. Nyob rau tib lub sijhawm, rau qhov sib txawv ntawm cov iav (xws li 200mm inch yias hniav lossis 500mm ntev ncej hniav), tsuas yog cov khoom siv ntawm lub me me turntable yuav tsum tau hloov kom hloov pauv sai sai, txhim kho qhov yooj yim ntawm kev tsim khoom.
IV. Xaus
Lub turntable - hom iav txhaj tshuaj blasting ntxiv dag zog lub tshuab ua ke nrog "planetary motion mechanism" nrog "txoj kev ejection tswj" los daws cov teeb meem ntawm kev puas tsuaj rau lub cev thiab tsis muaj zog ntxiv los ntawm cov khoom siv niaj hnub ntawm lub zog. Nws tsis yog tsuas yog cov cuab yeej tu tab sis kuj yog cov khoom siv hloov kho.
Nyob rau hauv cov ntaub ntawv siv tau, qhov seem compressive kev nyuaj siab ntawm cov hniav hauv paus ntawm lub zog ua tiav los ntawm lub turntable no - hom iav ntxiv dag zog rau lub tshuab feem ntau tuaj yeem ncav cuag -800 MPa rau -1000 MPa, thiab lub neej qaug zog tuaj yeem nce ntxiv los ntawm ob peb zaug lossis ntau dua kaum zaus. Rau cov kev lag luam niaj hnub tsim khoom uas siv zog rau kev ntseeg siab thiab lub sijhawm lav ntev, cov cuab yeej no yog cov txheej txheem tsis tseem ceeb rau kev ua tiav "lub teeb yuag" thiab "siab torque" tsim.
